A Sammons Warehouse Solutions Company

Optimize Your Warehouse with Automated Conveyor & Sortation Systems

Implementing an automated conveyor system and sortation system is the most effective way to optimize warehouse material handling, increase throughput, and reduce labor costs. Precision Warehouse Design offers independent recommendations on the right conveyor system and sortation system for your business facility. We partner with state-of-the-art brands including Hytrol, Roach Conveyors, Transnorm, FMH, MHS and Eurosort to provide a complete conveyor solution.

Work with experienced engineers and project consultants; ready to customize, support, install, integrate, repair, and program any warehouse conveyor system, including the automation software and electrical components. Benefit from streamlined warehouse operations, enhanced accuracy, and productivity gains that maximize your ROI. We help you create efficiencies and improve safety by working with Precision Warehouse Design on your next material handling equipment project.

Warehouse Conveyor System Solutions and Turnkey Equipment Integration

  • Telescopic Systems

    Telescopic Systems

    Efficiently load/unload trucks with expandable conveyor solutions that reach directly into trailers, reducing manual labor costs and improving throughput during loading and outbound operations. Our technicians ensure every machine is compliant and optimized for reliability.

  • Sortation Systems

    Sortation Systems

    Achieve 99.9% accuracy rates and meet your throughput and quality goals with high-speed sortation systems designed for high-volume operations processing 10,000+ items hourly. These automated conveyor systems significantly reduce human error in any industrial application.

  • Custom Engineering

    Custom Engineering

    Purpose-built solutions addressing your facility’s unique requirements and business needs while seamlessly integrating with existing warehouse management systems via expert integration service. We design with future expansion, budget constraints, and growing operations in mind.

Cost-Effective Transport Conveyor Solutions and Belt Conveyor Service

We offer an extensive range of conveyor systems designed to meet diverse operational needs to keep material flowing through your facility. Whether you are packaging goods or moving raw materials, we consider load capacity, vertical requirements, and available space layout:

  • Belt Conveyors

    Belt Conveyors

    Ideal for transporting items of various product sizes and weights throughout manufacturing and distribution areas, utilizing a durable conveyor belt.

  • Gravity Conveyors

    Gravity Conveyors

    Cost-effective solutions utilizing gravity for movement, requiring minimal maintenance or repair overhead.

  • Live Roller Conveyors

    Live Roller Conveyors

    Suitable for heavy-duty applications requiring powered rollers to prevent excessive wear on the motor or machine.

  • Flexible Conveyors

    Flexible Conveyors

    Adaptable systems that can be configured to different layouts and loading/unloading operations for enhanced process efficiency.

  • Motorized Drive Roller (MDR) Conveyors

    Motorized Drive Roller (MDR) Conveyors

    Energy-efficient systems with individual motors and modular components designed for long-term reliability.

  • Chain Driven Live Roller (CDLR) Conveyors

    Chain Driven Live Roller (CDLR) Conveyors

    Robust systems for handling heavy loads and pallets in production environments and heavy manufacture processes.

Each system is customizable to fit your specific warehouse requirements with our comprehensive maintenance programs. Our Lifecycle Services team also provides preventative maintenance, service, and repair support for all conveyor systems – learn more on our Services page.

Automated Sortation Conveyor Systems​ and Custom Design Solutions

We design and implement innovative solutions like sortation conveyor systems engineered to handle high-volume sorting with precision. These technologies are designed to integrate seamlessly into your existing operations, enhancing throughput, product sorting, and accuracy.

Cross Belt Sorter

High-speed sortation conveyor (up to 500 items/min) using mini cross belts for precise sorting of mixed shapes and sizes – ideal for e-commerce, order fulfillment, and shipping operations.

Tilt Tray Sorter

High-throughput tilt tray sortation system that uses gravity-assisted trays to divert items — efficient for small parcels and varying item sizes in fast-moving environments.

Shoe Sorter (Slat Sorter)

High-capacity sortation conveyor using sliding shoes to gently divert standardized packages like boxes, totes, and bins — suitable for distribution centers and parcel handling.

Push Tray Sorter

Versatile tray-based sortation system with a full-width push bar for handling irregularly shaped, light, and heavy items — delivers high throughput at a lower cost than cross belt systems.

Narrow Belt Sorter (NBS)

Flexible and quiet sortation conveyor using pop-up wheels between narrow belts — ideal for mid-size, mid-weight products in medium-to-high throughput applications. Rates up to 225 items/min.

Pivot/Swivel Wheel Sorter

Compact and cost-effective sortation solution using pivoting wheels to divert up to 90 items/min — best for polybags, totes, and cartons of consistent size.

ARB Sorter (Activated Roller Belt)

Modular belt sorter with integrated rollers for low-to-medium speed sorting, aligning, and diverting — space-saving and ideal for lightweight, flat-bottom products in packaging lines. These sorters can handle a wide variety of product types including poly bags and small light items from one point, minimizing product damage.

Accumulation Conveyor Systems and Installation Solutions

We offer accumulation conveyor systems for buffering and controlling the flow of products through your facility. They allow items to be temporarily held without pressure buildup, ensuring smoother transitions between various processes of the material handling workflow. This is key to enabling increased efficiency.

Types of Accumulation Conveyors We Offer:

  • Zero Pressure Accumulation (ZPA) Conveyors

    Conveyors Prevent product contact during accumulation using sensor-controlled zones. Ideal for fragile or high-value goods and long lengths of accumulation because there is no back pressure. ZPA systems enhance safety and minimize damage risk.

  • Zone-Based Accumulation Systems

    Products accumulate in specific zones powered by Motorized Drive Rollers (MDR), allowing for energy efficiency and flexible control of product flow via various configurations.

  • Minimum Pressure Accumulation Conveyors

    Allow light contact between items to increase throughput while maintaining product flow control. Perfect for applications where gentle pressure is acceptable.

  • Pallet Accumulation Conveyors

    Engineered for heavy loads, these systems manage pallets and palletized products with precision and prevent unnecessary movement or jamming.

  • Zero Pressure Accumulation (ZPA) Conveyors

    Zero Pressure Accumulation (ZPA) Conveyors

    Prevent product contact during accumulation using sensor-controlled zones. Ideal for fragile or high-value goods and long lengths of accumulation because there is no back pressure. ZPA systems enhance safety and minimize damage risk.

  • Minimum Pressure Accumulation Conveyors

    Minimum Pressure Accumulation Conveyors

    Allow light contact between items to increase throughput while maintaining product flow control. Perfect for applications where gentle pressure is acceptable.

  • Zone-Based Accumulation Systems

    Zone-Based Accumulation Systems

    Products accumulate in specific zones powered by Motorized Drive Rollers (MDR), allowing for energy efficiency and flexible control of product flow.

  • Pallet Accumulation Conveyors

    Pallet Accumulation Conveyors

    Engineered for heavy loads, these systems manage palletized products with precision and prevent unnecessary movement or jamming.

We Partner with Leading Conveyor System Brands

Request a Virtual Quote from Material Handling Engineers

Headquartered in Dallas, Precision Warehouse Design has sales engineers in major logistic & fulfillment hubs around the country. We are leaders in material handling for projects all over the United States and Canada. Book a virtual quote or onsite meeting regarding equipment installation or tailored design at your manufacturing facility, warehouse or fulfillment center. We are dedicated to serving our customers with the best automation on the market. Our dedicated service ensures your conveyor system operates at peak performance.