Project Overview
TTI, Inc., a global electronics distributor headquartered in Fort Worth, Texas, faced growing operational strain due to increased inbound volumes and facility limitations. As the business scaled, manual receiving and stocking processes were no longer sustainable. The company turned to Precision Warehouse Design (PWD) to implement a solution that would enhance inbound processing efficiency, accuracy, and labor productivity.
PWD delivered a targeted automation strategy – featuring automated conveyors, barcode scanners, in-motion scales, and print-and-apply systems – that transformed TTI’s receiving operations and set the foundation for future growth.
The Challenge
TTI, Inc.’s success led to a surge in inbound inventory, stressing the receiving and stocking functions of its Fort Worth distribution center. Manual workflows were slowing throughput and increasing the risk of inventory errors.
Key operational challenges included:
- Inability to scale receiving operations without increasing labor
- Bottlenecks in sorting, labeling, and stocking inbound product
- Need to maintain high levels of inventory accuracy and traceability
The Solution
To support TTI’s continued growth, PWD engineered and deployed a high-efficiency inbound automation system designed to streamline the receiving and putaway processes:
Automation Systems and Products Installed
- Automated Conveyor Lines: Provided consistent and controlled product movement through receiving
- Two Automated Shipping Lines that featured the following:
- In-Motion Weighing Systems: Captured real-time carton weights without interrupting flow
- Barcode Scanners: Ensured accurate carton identification and WMS integration
- Box Sealer: Properly sealed boxes for transportation
- Print & Apply Labeling Systems: Automated the creation and application of tracking labels to inbound materials
- Mezzanine with Tote Routing Solution for directed put-away
- Large-scale pallet racking for storage
These technologies were integrated with TTI’s existing warehouse systems to enable seamless data capture and inventory control.
Results & Impact
The automation initiative delivered measurable improvements to TTI’s Fort Worth facility:
- Increased throughput in the receiving area, accelerating stock availability
- Improved accuracy in labeling, weighing, and stocking processes
- Reduced FTE requirements, freeing up labor for higher-value tasks
- Enhanced process consistency and scalability to support long-term growth
By transforming a critical operational bottleneck, PWD empowered TTI to maintain high service standards while reducing operating costs.
Conclusion
This project highlights Precision Warehouse Design’s expertise in custom warehouse automation – from hardware design to integrated system deployment. By automating key inbound processes, PWD helped TTI, Inc. unlock greater efficiency, accuracy, and scalability in one of their most vital facilities.
Learn more about our Receiving & Putaway Automation Solutions or connect with our team to optimize your own warehouse processes.
