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Pick & Put to Light Systems

Precision Warehouse Design provides advanced automated picking systems, including the pick-to-light system, to optimize modern warehouse operations. Our automation solutions enable e-commerce and retail distribution centers to achieve the fast, accurate order fulfillment required to meet growing industry demands.

Our pick-to-light and put-to-light technologies help streamline workflows, optimize labor productivity, reduce errors, and drive customer satisfaction - all while easily integrating with your existing systems.
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Benefits of Automated Picking Systems

Work with experienced engineers and project consultants; ready to customize, install, integrate and program any pick-to-light system and put-to-light setup.

Here are the key benefits of our solutions:

  • Increase Order Accuracy

    Visual and audible prompts dramatically reduce human errors to ensure high picking accuracy.

  • Boost Throughput:

    Accelerate order picking and sorting speeds, which helps lower overall labor costs during high turnover periods.

  • Easy Integration

    Seamlessly connect to warehouse management systems (WMS) for real-time data synchronization.

  • Scalable Solutions

    Expand your pick-to-light setup easily as your business grows.

  • Reduced Training Time

    Intuitive technology gets employees up to speed quickly.

  • Fast ROI

    Improve efficiency and cost-effectiveness in a short time frame.

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Pick to Light Systems

Our pick-to-light setups are efficient, error-reducing solutions that guide operators to the correct storage locations using a distinct light signal and illuminated indicators.

Pick to Light Systems

Our pick-to-light setups are efficient, error-reducing solutions that guide operators to the correct storage locations using a distinct light signal and illuminated indicators.

  • Standard Pick to Light: Lights and digital displays guide workers to select items from the storage system and show the required quantity. Workers simply acknowledge the pick by pressing a button.
  • Zone Picking with Pick to Light: Operators are assigned specific warehouse zones to optimize travel time and throughput, perfect for facilities handling a large number of SKU's.
  • Mobile Pick to Light: Pick-to-light devices mounted on mobile carts for flexible, dynamic picking operations.
  • Multi-Order Picking: Pick-to-light technology supports picking for multiple orders simultaneously to maximize efficiency across all storage locations.

Put to Light Systems

Ideal for order consolidation, replenishment, and reverse picking, these systems direct workers to "put" items into designated order locations using a different light for each specific zone.

  • Standard Put to Light: Lights and displays signal the bin or tote for accurate item placement during batch picking, which is faster and more efficient than traditional picking methods.
  • Put Walls: Structured walls with multiple cubbies equipped with lights, ideal for high-volume, multi-order fulfillment.
  • Mobile Pick to Light: Portable racks or carts equipped with pick-to-light technology, providing maximum flexibility for dynamic warehouse environments.

Additional Picking Technologies We Offer

  • Goods-to-Person Systems: Automated systems that deliver products directly to the worker, minimizing walking and maximizing productivity.
  • Pick Modules: Single- or multi-level rack structures, such as pallet, carton flow, or shelving, designed to store inventory and efficiently pick items for order fulfillment.
  • Voice Picking Systems: Hands-free voice commands guide pickers through their tasks, improving safety and efficiency.
  • Robotic Order Picking: Robotic arms and autonomous mobile robots (AMRs) automate repetitive picking tasks with precision.
  • Mobile Picking Software: Tablet and barcode scanner-based mobile solutions for guided picking processes without fixed infrastructure.

Speak to an Engineer on Goods-to-Person Systems

Based in Dallas, Precision Warehouse Design delivers expert goods-to-person systems, pick-to-light solutions, and end-to-end warehouse automation. With teams across key logistics hubs in the U.S., we’re ready to support your facility needs wherever you are. Our proven installations have boosted efficiency in warehouses across the U.S. and Canada. Partner with PWD for a seamless, expertly managed automation journey.

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