A Sammons Warehouse Solutions Company

Automated Sortation Systems

Optimize Warehouse Throughput with Precision Sortation Solutions


At Precision Warehouse Design, we engineer and implement advanced automated sortation systems to streamline material handling, reduce manual labor, and accelerate order fulfillment. Whether you're a warehouse manager facing rising volumes or an eCommerce director pushing for faster shipping times, our automated sorting conveyor systems are purpose-built to help you scale efficiently and profitably.

What Is Automated Sortation?

Automated sortation is the process of identifying items on a conveyor system and diverting them to specific destinations using advanced technology like scanners, cameras, sensors, and conveyor sortation mechanisms. These systems are critical in high-volume operations where speed, accuracy, and scalability are non-negotiable.

Common technologies used include:

  • Shoe sorters

    High speed/rate sorters with a positive divert mechanism that stays in contact with the product for gentle handling of fragile items

  • Tilt-tray and cross-belt sorters

    Positive diverting for high-speed sortation that handles a wide array of products.

  • Narrow belt sorters

    Medium speed/rate sorters with popup/swivel-wheel or popup roller diverting. Non-positive diverting, perfect for cost-effective line sortation

  • 24V DC Zero Pressure Zone diverting systems

    Low speed/rate sorting with popup roller/wheel/belt diverting for space-constrained layouts

  • Activated Roller Belt (ARB) sorters

    (such as Intralox sorters) for medium-speed, non-positive diverting applications

Why It Matters

An efficient automated conveyor and sortation system directly impacts your bottom line by:

  • Reducing labor costs

    through automation of repetitive tasks

  • Improving accuracy

    in order fulfillment and inventory routing

  • Accelerating throughput

    with 24/7 continuous operation

  • Enhancing scalability

    as your product volume grows

  • Maximizing floor space

    through compact sortation layouts

Common Challenges
We Solve

Many of our clients come to us with challenges such as:

  • High picking and shipping errors

  • Bottlenecks at manual sortation points

  • Labor shortages and high turnover

  • Seasonal volume spikes causing delays

Our automated sortation conveyor systems are engineered to resolve these pain points with minimal disruption to your current operations.

Precision Warehouse Design partners with industry-leading manufacturers and technology providers to offer customized conveyor sorting systems tailored to your facility’s needs. We leverage:

  • State-of-the-art control systems and software integration

  • Modular and scalable designs to future-proof your investment

  • Proven equipment from trusted vendors like MHS, Hytrol, and Interrol.,

  • Full integration services including WCS and SCADA/HMI controls

Technology + Expertise

Industries We Serve

Our systems are deployed in a variety of industries including:

eCommerce and retail distribution

3PL and fulfillment centers

Consumer packaged goods (CPG)

Pharmaceuticals and medical supply

Industrial and automotive parts distribution

Nationwide Coverage + Compliance

We provide end-to-end design, installation, and maintenance services across the U.S., ensuring compliance with OSHA, ANSI, and other regulatory standards.

Let’s Design Your Ideal Sortation System

If you’re evaluating automated sorting systems for your facility, our engineering team is ready to help you assess your current workflows, recommend the best-fit conveyor sortation system, and implement a future-ready solution.