A Sammons Warehouse Solutions Company

Smarter Material Handling Design for Better Operations

At Precision Warehouse Design, we approach every project with a material handling process that delivers operational excellence from day one. Our team of engineers and warehouse consultants provides full-service solutions—from layout and automation to installation and training. We help warehouse managers, ecommerce executives, 3PLs, and manufacturers scale orders, reduce costs, and improve efficiency.

What Is Material Handling Process Design?

Material handling process design is the strategic development of workflows, systems, and physical infrastructure to move, store, and control materials efficiently across your operation. 

Done right, it means:

  • Faster order fulfillment

  • Lower operational costs

  • Greater storage capacity

  • Reduced labor requirements

  • Scalability for future growth

At Precision Warehouse Design, we engineer practical, high-performance solutions tailored to your fulfillment center or warehouse, existing equipment, capacity, and business goals.

The PWD Process: A Proven System That Builds Trust

We’ve developed a proprietary method called The PWD Process. It’s our streamlined, results-driven system that combines experience, technique, customer service, and technology to produce faster, more effective results for clients than those achieved by traditional firms burdened by overhead.

Our Advantage:

  • Over 6,000 successful projects completed

    from million-dollar automated sortation systems and AS/RS solutions to optimizing small parts storage in a single-room closet.

  • Speed to solution

    we deliver custom layouts and pricing faster than bloated competitors.

  • “Best practice” components baked in

    we engineer every project with built-in efficiency, safety, and scalability.

Our Material Handling Engineering & Design Capabilities

We provide comprehensive material handling engineering services, including:

Layout & Process Design

Facility space planning
SKU profiling and slotting strategies
Workflow optimization

Automation & System Integration

Conveyor & sortation system design
Automated storage & retrieval systems (AS/RS)
Robotics and AMRs (Autonomous Mobile Robots) Controls Software and Panel Build

Storage Equipment Specification & Procurement

Racking, shelving, and mezzanines
Pick modules & packing stations.
Custom equipment from vetted vendor partners

Full-Service Project Execution

Installation coordination
Staff training
Lifecycle Services including post-go-live support and maintenance planning

Our recommendations are vendor-agnostic but backed by strong relationships with top-tier equipment manufacturers and automation providers, ensuring the right solution, not just a convenient one.

Common Challenges
We Solve

  • Inefficiency & Bottlenecks

    Outdated or poorly designed systems that limit picking and packing speed.

  • Space Constraints

    Facilities running out of room due to inefficient layouts or obsolete storage.

  • Rising Labor Costs

    High dependency on manual processes, where automation could save time and money.

  • Lack of Scalability

    Systems that weren’t built to grow with your business processes or adapt to new technologies.

Why Clients Choose
Precision Warehouse Design

Material handling process design is more than moving products—it’s about moving your business forward. Our clients choose us because:

  • We act as a true partner, not just a design vendor

  • Our team brings both technical engineering expertise and operational insight.

  • We’re agile, responsive, and laser-focused on delivering ROI

With multiple vendor partnerships, in-house engineers, and real-world experience, PWD delivers end-to-end solutions that reduce complexity and achieve measurable gains.

Let’s Design What’s Next

Your operation can’t afford guesswork or delay. Whether you’re upgrading a single area or planning a new facility from scratch, Precision Warehouse Design is ready to guide you from concept to execution, with speed, accuracy, and integrity.