A Sammons Warehouse Solutions Company

Goods to Person Automation

Goods-to-Person (GTP) automation systems use robotics to improve the efficiency of the picking process in warehouses. Instead of a person walking through the aisles of the warehouse to pick products, a goods-to-person system uses automation to bring materials to a worker at a designated workstation.

Goods-to-Person Picking

When you think of goods-to-person picking, you may envision an automated storage and retrieval system (AS/RS). These systems are popular but there are many other options on the market today that could serve your needs better, and provide more appropriate, cost-effective solutions for your business.

Before you invest in a goods-to-person system, talk to materials handling experts at Precision Warehouse Design. We’re goods-to-person system experts with decades of experience designing and configuring materials handling systems. We will consider your existing equipment, your processes, throughput volume, and warehouse layout, and recommend the GTP system that will accomplish your goals and pay for itself in cost savings and efficiency increases.

  • Cuts Labor Cost

    Reduce operational expenses by optimizing your workforce efficiency

  • Boost Picking Accuracy

    Minimize errors and improve customer satisfaction

  • Improves Warehouse Safety

    Create a safer working environment for your employees

  • Accommodates fluctuating demand

    Easily scale up or down based on your business needs

Goods-to-Person Systems Installation

Goods-to-person systems rely on technologies like automated storage and retrieval systems (AS/RS) and autonomous mobile robots (AMRs) to locate and transport items within the warehouse, and sophisticated control software to manage the movement and presentation of these goods-to-human pickers at designated workstations. These integrated technologies streamline the picking process in a big way.

AS/RS use a combination of shelf structures, storage bins, and robotics to automatically store and retrieve items in a warehouse, maximizing space and efficiency. AS/RS is not a single system but a broad category that includes several types of automation technologies.

Precision Warehouse Design configures and designs complete goods-to-person systems that include these technologies:

Automated Pick Systems

Designed to automatically deliver items to operators for order fulfillment.

Vertical Lift Modules (VLMs) & Carousels

Make the most of vertical warehouse space and boost picking efficiency. VLMs use stacked shelves and a central extractor to deliver the correct bin to the worker, while carousels rotate shelves or bins along a track to bring items to the picking area.

Cubic-Based Systems

Utilize a dense, three-dimensional grid to store and retrieve goods efficiently.

Automated Put Walls

Used for sorting and consolidating items into specific orders.

Our Goods-to-Person Systems Partners

We offer a variety of goods-to-person systems from top brands.

Goods-to-Person Picking Methodologies

Goods-to-person systems can utilize two primary order fulfillment methodologies: pick to order and batch picking. There are benefits and drawbacks to each and you will likely choose one or the other, depending on your business, average order variety, number of SKUs in your warehouse, and more.

Pick to Order (Single-Order Picking)

In this method, a worker or automated system picks all the items needed for a single customer order at one time. This is often preferred for businesses with a high variety of items per order or when order accuracy is crucial, as it focuses on fulfilling one specific customer’s needs from start to finish. It can be less efficient for operations with many orders containing the same items, as it may involve repeated trips to the same storage locations.

Batch Picking (Multi-Order Picking)

This process involves picking items for multiple different customer orders simultaneously during a single pass through the warehouse. Batch picking is advantageous for businesses with a high volume of orders, especially when many orders contain the same SKUs. By collecting all required units of a particular item for several orders at once, it significantly reduces travel time within the warehouse and may produce a quicker ROI on your goods-to-person system. However, it typically requires a second touch to separate the picked items into individual customer orders. Businesses with many small, similar orders often find batch picking to be more efficient than pick to order.

PWD is very familiar with both methodologies and will work with you and your team to fully explore the processes, rates, and flow through your warehouse to help you determine whether batch picking or a pick-to-order setup is right for you. Then we will help you configure your goods-to-person system accordingly.

Before Goods-to-Person Installation,

Choose Precision Warehouse Design

Scalable, Future Proof Solutions

Choosing Precision Warehouse Design (PWD) for your goods-to-person system means partnering with experienced pros dedicated to optimizing your warehouse. We will analyze your current volume, space, and workflows to pinpoint the ideal GTP solution for you.

We also consider your goals for the future, to ensure you invest in a scalable and cost-effective solution that fits your operational demands, both now and down the line.

Holistic Warehouse Optimization

Our holistic suite of services extends far beyond goods-to-person system implementation. We offer complete warehouse design and layout services, including process and ergonomics audits.

Our expertise also covers seamless integration with other automated systems and guidance on material handling equipment like lift trucks and forklifts.

With years of project management experience, our team expertly navigates permitting requirements, ensures strict compliance with MHI and OSHA standards, and skillfully manages all subcontractors involved in your project.

An Unbiased, Streamlined Process

When you buy from a manufacturer, they only recommend their own products. PWD provides unbiased recommendations from a range of leading goods-to-person equipment brands so we can tailor a solution that perfectly aligns with your priorities and budget.

And when you work with us, you will have a single point of contact and accountability, resulting in a streamlined process that minimizes the burden on your internal resources.

We act as your advocate, ensuring a smooth and successful implementation of your automated warehouse solution.

Speak to an Engineer on Goods-to-Person Systems

Based in Dallas, Precision Warehouse Design delivers expert goods-to-person systems and end-to-end warehouse solutions. With teams across key logistics hubs in the U.S., we’re ready to support your automation needs wherever you are. Our proven GTP installations have boosted efficiency in warehouses across the U.S. and Canada. Partner with PWD for a seamless, expertly managed automation journey.