A Sammons Warehouse Solutions Company

Warehouse Consulting & Design Services

National Consultants in Layout & Equipment Integration


Precision Warehouse Design (PWD) offers custom warehouse layout consulting for new construction and existing facility retrofits. We optimize efficiency and functionality through meticulous engineering, providing custom warehouse layout solutions, software integration, and full-scale support. Our holistic approach to warehouse material handling aligns with your business needs, maximizing your warehouse’s efficiency and enhancing your overall performance.

Alongside our team of industry experts and equipment providers, we partner with Avalon CSC to integrate our collective services together to provide comprehensive automation and storage solutions for our clients. Avalon CSC provides expert supply chain consulting to optimize operations and drive growth. Their tailored solutions cover strategy, warehouse operations, manufacturing, and managed services. With decades of experience, they reduce costs, boost efficiency, and offer hands-on support – walking the floor, understanding your business, and building long-lasting relationships. Backed by industry leaders and solutions partners, they are continuously moving forward to keep you ahead.

Warehouse Design Services

Our Warehouse Design process solves bottlenecks in fulfillment, order accuracy, and automation. Our warehouse consultants start by understanding your current operations, challenges, and future goals, then create a tailored warehouse layout that meets your space, equipment, and capacity requirements.

Facility Layout & Optimization

Developing efficient layouts that minimize travel time and improve material flow

Storage Systems Planning

Identifying and integrating the right storage technologies, from selective racking to AS/RS

Process Flow Design

Evaluating inbound, outbound, and internal workflows to streamline operations

Material Handling Integration

Ensuring equipment works in harmony with your warehouse layout, WMS and other software systems, and staffing plans

Capacity Analysis & Growth Planning

Planning for future expansion and seasonal volume changes

Slotting Analysis

Utilizing sophisticated tools and Python code for optimal inventory organization

3D Modeling and Simulation & CAD Drawings

Visualizing warehouse automation and ensuring performance before implementation with Emulate3D software simulation and CAD digital blueprints.

Our goal is to design a warehouse that not only meets your needs today and also anticipates tomorrow’s challenges.

Warehouse Consulting Services to Optimize Operations

  • Material Handling Planning

    Material Handling Planning

    Crucial for strategic warehouse design, our material handling consultants evaluate current and future supply chain logistics needs and create a plan to accommodate them. This ensures your warehouse layout, technology, and processes align with business objectives, creating a scalable and flexible operation that adapts to market changes and growth.

  • Warehouse Slotting Analysis

    Warehouse Slotting Analysis

    This service optimizes warehouse storage by strategically organizing inventory according to factors such as size, weight, and demand frequency. It enhances operational efficiency, reduces picking errors, and improves safety by employing strategies like improving warehouse space utilization, assigning proper storage technologies by SKU velocity, minimizing parts handling, improving inventory accuracy, and enhancing worker ergonomics.

  • Facility Capacity and Useful Life Assessment

    Facility Capacity and Useful Life Assessment

    Our assessments offer critical insights into how your current setup meets operational demands and what adjustments are necessary for future scalability. These evaluations inform your decision-making processes for expansion, redesign, or relocation in existing facilities. This ensures your infrastructure meets both present and future needs.

  • Proof of Concept (PoC)

    Proof of Concept (PoC)

    Part of our broader distribution center consulting services, the Proof of Concept phase validates proposed warehouse management system solutions. It demonstrates tangible benefits and potential ROI, mitigating risks by identifying and allowing for early adjustments. We often use warehouse simulation tools to model and analyze workflows for data-driven optimization before physical changes.

  • Vendor Selection of Material Handling Equipment

    Vendor Selection of Material Handling Equipment

    We streamline the procurement process by providing a clear, detailed foundation for acquiring essential equipment, technology, and services for your warehouse design. This ensures accurate and comparable bids aligned with operational objectives and budget.

Accelerated Solutions: FasTrak Warehouse Design Services

For businesses seeking swift improvements in their warehousing and distribution capabilities, Precision Warehouse Design (PWD) offers FasTrak Design Services. This accelerated solution rapidly analyzes requirements and delivers precise warehouse design solutions, often within days. Utilizing the latest design technologies and our extensive experience, FasTrak Design enables rapid development and deployment of warehouse layouts, systems, and processes.

Fastrack warehouse design services help you optimize your warehouse in areas such as:

  • Pallet rack and shelving layout

  • Conveyor system layout

  • Shipping/receiving area design

  • Equipment specification and pricing

  • Budgeting warehouse relocations

  • Figuring expansion space requirements

  • Specs on rearranging existing equipment

Accelerated Solutions: FasTrak Warehouse Design Services

Why Choose
Precision Warehouse Design?

  • Specialized Warehouse Systems Expertise

  • Independent and Objective Advice

  • Turnkey Services from Concept to Completion

  • Client-Centric Approach Focused on ROI

  • Proven Success with Fortune 500 and Growing Businesses

We work with clients across multiple industries, including retail, e-commerce, food & beverage, 3PL, and more. Whether you’re building a new facility, upgrading your operations, or integrating automation, PWD is your trusted partner in warehouse innovation.

Start Your Warehouse Optimization Journey Today

Let our experts transform your warehouse into a model of efficiency and scalability. Contact us for a free initial consultation and discover how Precision Warehouse Design can help you create a smarter, more productive warehouse.