A Sammons Warehouse Solutions Company

Industrial Packaging Systems & Solutions

At Precision Warehouse Design, we design and install high-efficiency warehouse packing and shipping systems that improve order accuracy, lower fulfillment costs and reduce packaging waste. Our solutions support the entire outbound shipping process—from packing station design and order fulfillment processes to in-motion weighing, labeling, manifest systems, and shipping integration.

Whether you're a 3PL, eCommerce fulfillment center, or manufacturer, we help optimize your warehouse’s most critical customer interactions.

Packing & Shipping Solutions Overview

We provide end-to-end packing and shipping system design for modern warehouses. Our solutions go beyond equipment—focusing on how every element of the outbound process works together.

We support:

  • Packing station optimization

  • In-motion weighing and dimensioning

  • Order fulfillment packing workflows

  • Manifest systems and Print and Apply (PandA)

  • Carrier-specific sortation and dock integration

By designing systems around your production demands, order profiles, and staffing, we ensure your packing line becomes a true performance driver.

Why Packing & Shipping Matters for Your Warehouse

Warehouse packing and shipping isn’t just the final step—it’s a critical point where speed, accuracy, and customer satisfaction intersect.

Real Operational Benefits

  • Enhanced Throughput

    Streamlined packing processes can significantly increase the number of orders processed per hour, leading to faster delivery times. If your facility ships more than ~ 500 orders/day, automated or enhanced shipping solutions should be considered.

  • Improved Accuracy

    Implementing advanced scanning and verification systems reduces human error, ensuring that customers receive the correct items.

  • Scalability

    Flexible packing solutions can adapt to varying order volumes, accommodating seasonal peaks without compromising efficiency.

ROI Highlight – Landmark Outdoors

Landmark Outdoors, a growing 3PL, partnered with Precision Warehouse Design to overhaul their packing and shipping operations. By redesigning their packing system, they achieved over a 100% increase in throughput using the same number of personnel. This transformation allowed them to scale operations effectively and meet increasing customer demands.

Packing & Shipping Systems Installation

We work with leading OEMs to deliver seamlessly integrated, tech-forward solutions across all stages of packing and shipping.

Core System Capabilities

  • Packing Stations

    with ergonomic layout and flow design

  • Print-Apply Labeling Systems

    (ID Technology, Panther)

  • Scanning, Weighing & Dimensioning

    (Cognex, Datalogic, SICK)

  • In-Motion Weighing Solutions

    for dynamic pack verification

  • Manifest & Shipping Software

    with WMS/WCS integration (Ignition, SCADA)

  • Carton Flow and Pick-to-Light Systems

  • Automated Sortation and Conveyors

    (Hytrol, MHS, Eurosort, Intralox)

All systems are configured to your facility, output goals, and regulatory requirements.

Packing & Shipping Methodologies

Not every warehouse operates the same way. We tailor our solutions to your product mix, order flow, and carrier requirements using proven fulfillment strategies:

Common Methods We Implement:

Our consulting and design team helps identify the right methodology, then configures technology and workflows around it to optimize both labor and speed.

Before Installation:
Why Choose PWD?

At Precision Warehouse Design, we don’t just sell equipment—we solve operational challenges with data-driven solutions.

Why logistics professionals choose us:

  • Proven Experience

    18+ years in material handling and warehouse optimization

  • Holistic Approach

    Layout audits, ergonomic planning, and safety-first designs

  • Solution-Agnostic Strategy

    We source technologies based on your goals, not a catalog

  • Future-Proof Systems

    Built to scale with order growth and business change.

  • Right-Sized Solutions

    Solutions that fit your warehouse, your operations, and your budget.

FAQ

What is warehouse packing and shipping?

It’s the final phase of warehouse fulfillment, where picked orders are verified, packed, labeled, and shipped. Precision and speed here directly impact customer satisfaction and operational cost.

How can I optimize my packing and shipping workflows?

Use automated packing stations, in-motion weighing, and integrated manifest systems. Review station layout (including ergonomics), reduce manual handling, and sync with your WMS for real-time accuracy.

Which equipment is essential for efficient packing and shipping?

Key components include:

  • Packing benches or fulfillment stations
  • Weighing and dimensioning systems
  • Label applicators and scanners
  • Conveyor-fed sortation lanes
  • Manifest integration software
  • Void Fill

What are effective pick-and-pack methodologies?

Common models include single-order, batch, zone, and wave picking—each matched to your order volume and product mix. We help identify and implement the best-fit process.

How do I choose the right packing station layout?

The right layout considers space, product type, ergonomics, order volume, and fulfillment method. Our design team provides CAD layouts, mock-ups, and simulation to optimize flow and throughput.

Get Started with Precision Warehouse Design

Our packing and shipping solutions are built to increase speed, accuracy, and ROI—giving your operation a competitive edge in today’s fast-paced fulfillment environment.