Efficiently load/unload trucks with expandable conveyor solutions that reach directly into trailers, reducing manual labor costs and improving throughput during loading and outbound operations.
Achieve 99.9% accuracy rates and meet your throughput and quality goals with high-speed sortation systems designed for high-volume operations processing 10,000+ items hourly. These automated conveyor systems significantly reduce human error.
Purpose-built solutions addressing your facility’s unique requirements and business needs while seamlessly integrating with existing warehouse management systems. We design with future expansion and growing operations in mind.
We offer an extensive range of conveyor systems designed to meet diverse operational needs to keep material flowing through your facility. Whether you are packaging goods or moving raw materials, we consider load capacity and available space:
Ideal for transporting items of various product sizes and weights throughout manufacturing and distribution areas.
Cost-effective solutions utilizing gravity for movement, requiring minimal maintenance.
Suitable for heavy-duty applications requiring powered rollers to prevent excessive wear.
Adaptable systems that can be configured to different layouts and loading/unloading operations.
Energy-efficient systems with individual motors and modular components.
Robust systems for handling heavy loads and pallets in production environments.
Each system is customizable to fit your specific warehouse requirements.
We design and implement innovative solutions like sortation conveyor systems engineered to handle high-volume sorting with precision. These technologies are designed to integrate seamlessly into your existing operations, enhancing throughput and accuracy.
High-speed sortation conveyor (up to 500 items/min) using mini cross belts for precise sorting of mixed shapes and sizes — ideal for e-commerce, order fulfillment, and shipping operations.
High-throughput tilt tray sortation system that uses gravity-assisted trays to divert items — efficient for small parcels and varying item sizes in fast-moving environments.
High-capacity sortation conveyor using sliding shoes to gently divert standardized packages like boxes, totes, and bins — suitable for distribution centers and parcel handling.
Versatile tray-based sortation system with a full-width push bar for handling irregularly shaped, light, and heavy items — delivers high throughput at a lower cost than cross belt systems.
Flexible and quiet sortation conveyor using pop-up wheels between narrow belts — ideal for mid-size, mid-weight products in medium-to-high throughput applications. Rates up to 225 items/min.
Compact and cost-effective sortation solution using pivoting wheels to divert up to 90 items/min — best for polybags, totes, and cartons of consistent size.
Modular belt sorter with integrated rollers for low-to-medium speed sorting, aligning, and diverting — space-saving and ideal for lightweight, flat-bottom products in packaging lines. These sorters can handle a wide variety of product types including poly bags and small light items from one point, minimizing product damage.
We offer accumulation conveyor systems for buffering and controlling the flow of products through your facility. They allow items to be temporarily held without pressure buildup, ensuring smoother transitions between various processes of the material handling workflow. This is key to enabling increased efficiency.
Types of Accumulation Conveyors We Offer:
Prevent product contact during accumulation using sensor-controlled zones. Ideal for fragile or high-value goods and long lengths of accumulation because there is no back pressure. ZPA systems enhance safety and minimize damage risk.
Products accumulate in specific zones powered by Motorized Drive Rollers (MDR), allowing for energy efficiency and flexible control of product flow via various configurations.
Allow light contact between items to increase throughput while maintaining product flow control. Perfect for applications where gentle pressure is acceptable.
Engineered for heavy loads, these systems manage pallets and palletized products with precision and prevent unnecessary movement or jamming.
Prevent product contact during accumulation using sensor-controlled zones. Ideal for fragile or high-value goods and long lengths of accumulation because there is no back pressure. ZPA systems enhance safety and minimize damage risk.
Allow light contact between items to increase throughput while maintaining product flow control. Perfect for applications where gentle pressure is acceptable.
Products accumulate in specific zones powered by Motorized Drive Rollers (MDR), allowing for energy efficiency and flexible control of product flow.
Engineered for heavy loads, these systems manage palletized products with precision and prevent unnecessary movement or jamming.
Headquartered in Dallas, Precision Warehouse Design has sales engineers in major logistic & fulfillment hubs around the country. We are leaders in material handling for projects all over the United States and Canada. Book a virtual quote or onsite meeting regarding equipment installation or tailored design at your manufacturing facility, warehouse or fulfillment center. We are dedicated to serving our customers with the best automation on the market.