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Pick Module Systems

Revolutionize your warehouse operations with customized pick module technology designed to deliver immediate and lasting benefits. Our advanced systems are engineered to integrate seamlessly with your existing workflows, ensuring a significant uplift in efficiency and cost savings from day one. These engineered systems integrate shelving, carton or pallet flow racks, conveyors, and mezzanines to enable high-volume picking in an organized, space-efficient footprint.

At Precision Warehouse Design, we design and install pick modules tailored to your inventory, throughput goals, and order profiles. Our solutions combine proven equipment with the latest warehouse picking technology to help clients reduce labor costs and scale for growth.
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What Is a Pick Module System?

A pick module system is a high-density, multi-level storage solution that supports faster order picking through smart product positioning and integrated material flow. Items are strategically slotted throughout the system, allowing pickers to fulfill orders with fewer steps and less travel time.

Pick modules are often integrated with technologies such as:

  • Gravity flow racks (carton or pallet)

  • Spiral and straight conveyors

  • Pick-to-light and voice picking systems

  • Vertical lifts or AMRs for replenishment

  • WMS software and real-time inventory control

These systems can be single-level or multi-tier, depending on your volume and SKU count. Whether fulfilling ecommerce orders or managing retail replenishment, pick modules deliver fast, accurate, and scalable performance.

Operational Benefits of a Pick Module System

Choosing the right picking system for your warehouse can lead to significant performance gains. A well-designed pick module improves every step of the order fulfillment process:

Increased throughput

by streamlining pick paths and reducing bottlenecks

Reduced labor dependency

through better organization and automated flow

Faster order cycle times

with zone picking and dynamic slotting

Improved accuracy

by integrating with pick technology like pick-to-light

Better space utilization

through vertical expansion and product zoning

Scalable growth

to handle peak season demands or SKU expansion

Whether you are replacing static shelving or expanding into a multi-tier structure, a modular system brings efficiency, safety, and adaptability to your operation.

Common Challenges Solved by Pick Modules

Warehouse leaders often struggle with:

  • Inefficient pick paths and excessive labor travel

  • Poor SKU slotting across disorganized shelving

  • Difficulty scaling fulfillment capacity without expanding square footage

  • Congestion in high-velocity pick zones

  • Manual replenishment that disrupts active picking

Our engineering team addresses these issues through careful layout planning, material flow analysis, and technology integration. Every pick module system we build is designed to eliminate operational friction and drive higher performance.

Integrated Warehouse Picking Technology

Precision Warehouse Design integrates modern picking system warehouse technologies into every solution. Depending on your throughput and fulfillment model, we may recommend:

  • Pick-to-Light

    for fast-moving SKUs and visual accuracy

  • Voice Picking

    for hands-free operation and complex orders

  • RF Scanning

    to ensure real-time verification and traceability

  • Conveyor Systems

    for continuous product flow between zones

  • AMRs (Autonomous Mobile Robots)

    for dynamic replenishment

  • WMS Integration

    to sync inventory and optimize task assignment

Our team works across multiple platforms and vendor ecosystems to create solutions that fit your workflow and budget.

Pick Module System Components

A complete pick module system typically includes:

  • Carton Flow Racks

    for high-volume case or piece picking

  • Pallet Flow Lanes

    for bulk reserve or replenishment stock

  • Multi-Level Mezzanines

    to maximize vertical space

  • Conveyor Integration

    for seamless order movement

  • Guarding and Safety Equipment

    to ensure OSHA compliance

  • Access Platforms, Stairs, and Gates

    designed for ergonomic access

We customize the structure based on your SKU velocity, order profiles, facility height, and safety requirements. Our team also manages permitting, code compliance, and third-party contractor coordination.

Vendor Partners and Equipment

We work with a range of leading vendors to source and implement high-quality picking technology and equipment, common solutions for pick module may include:

Our independence means we recommend the right solution, not just one brand.

Start with a Smarter Warehouse Picking System

If your facility is dealing with high labor costs, slow order turnaround, or poor picking accuracy, a pick module system can be a transformative investment. The engineers at Precision Warehouse Design will evaluate your current layout, order mix, and growth forecasts to develop a solution built for performance and longevity.

From concept to installation, we manage every step of the process, ensuring your system is compliant, efficient, and ready to scale.

Streamline Your Picking with Precision-Engineered Modules

Let Precision Warehouse Designs show you how a custom-designed pick module can revolutionize your operations. Contact us to increase picking efficiency and maximize performance.

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